Smart Manufacturing Solution
Provides smart loading, positioning, handling, inspection linkage, and production-line integration for precision manufacturing.
Medical Contract Manufacturing Services
ATA402B Breathing Tube+End Assembly&Welding&Test
This equipment is specifically designed for the assembly, welding, and testing of breathing tubes and end fittings. It integrates processes such as copper wire straightening, separation, threading, winding, ultrasonic welding, lead frame cutting, and electrical testing to achieve fully automated production, enhancing efficiency and consistency in medical manufacturing.
Product Advantages
Full Automation Integration：Integrates wire stripping, straightening, separation, threading, winding, welding, cutting, and electrical testing into one system, reducing manual intervention and improving production efficiency and product consistency.
Precision Ultrasonic Welding：Utilizes high-precision ultrasonic welding technology to ensure reliable connections between copper wires and lead frames, meeting medical-grade welding quality requirements.
Flexible Design：Compatible with different specifications of breathing tube ends, supports quick changeovers, and adapts to multi-variety, small-batch production needs.
In-line Electrical Testing and Quality Traceability：Integrates in-line electrical testing functions such as resistance testing to monitor product electrical performance in real-time, supports data traceability, and ensures every product meets medical industry standards.
Product Functions
Product Specifications
- Production Cycle Time：
- ≤10 sec/pieceActual cycle time depends on product specifications
- Copper Wire Diameter Range：
- 0.1-0.5 mmCustomizable for expansion
- Welding Method：
- Ultrasonic welding
- Electrical Test Items：
- Continuity resistance, insulation resistanceCan be extended as needed
- Control Method：
- PLC + Touch screenSupports MES integration
- Air Supply Requirement：
- 0.5-0.7 MPaDry, clean compressed air
Applications
Medical Breathing Tube Assembly Production：Suitable for automated assembly and welding of breathing tubes and electrical connection ends in medical devices such as ventilators and anesthesia machines.
Medical Device Electrical Connector Manufacturing：Used for automated production of connectors for medical devices that require copper wire welding and electrical testing.
Medical Electronic Sensor Assembly：Applies to precision assembly processes such as lead frame threading, welding, and testing in medical sensors.